The Master Plant is loaded with features. Its mixing concept guarantees the highest quality while shortening production time. The heart of the plant is the DBI (Direct Batch Inline) dispersing machine, directly mounted to the vessel. The DBI has a two stage pumping and dispersing design which, contrary to standard systems, does not force you to compromise.

1st stage:
Special pumping rotor for turbulence in the vessel, high circulation capacity for viscosities up to 100,000 cPs, high pressure for CIP-cleaning gentle circulation.  This stage also double as a discharge pump, totally separate from the dispersing stage, for discharge of the vessel contents.

2nd stage:
Dispersing with an optimum generator for finest droplet sizes for emulsions with long term stability. Also, suction of powders or liquids directly into the dispersing zone without additional vacuum pump. Excellent and constant mixing of the vessel content is guaranteed by the agitator option.

Agitation:
Optimum mixing in vertical and horizontal direction, reversible direction of rotation, flexible scrapers made of Teflon (standard). The vessel is free of dead spots and can be heated or cooled, producing short heating/cooling times. Two agitator options are available, the standard spiral or our counter rotating coaxial version (for higher viscosities).

Control:
The procedure of the mixing process is controlled by means of a modern electric control with touch screen monitor, which can be extended on demand. The extent of control features and options is seemingly endless.