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Single
Stage Shear Pumps
The UTL high shear mixer single stage dispersing
machine is equipped with a high flow mixing tool
that provides moderate shear for general purpose
blending and homogenizing processes. The 2P generator
can also be used for materials that are shear
sensitive, or particles that are too large to
process in traditional high shear mixing tools.
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Single
Stage Inline Dispersers
The UTL
is a single stage dispersing machine used for
the production of emulsions and suspensions requiring
a coarse to medium particle size with a narrow
distribution. A wide variety of rotors-stator
combinations (generators) are available for adapting
the machine to the applications.
The
UTL maintains a constant tip speed, no matter
what the machine size, ensuring scalability. A
wide range of options is available on the motor,
base, materials of construction, and more. The
ULTRA-TURRAX has high quality surface finishes
for easy cleaning, and the machine is self-draining
and CIP capable.
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Multiple
Stage Inline Dispersers
The DISPAX REACTOR is a high shear, three stage
dispersing machine for the production of micro-emulsions
and very fine suspensions. Three rotor-stator
combinations (generators) in a series produce
a small droplet or particle size, with a very
narrow distribution. The generators can be easily
interchanged, offering the ultimate in flexibility.
The DR line offers the same advantages as the
UTL for scalability and sanitary design, and is
CIP and SIP capable. |
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SUPER
DISPAX-REACTOR Inline
It is well known that tip speed and shear rate,
is one of the most important factors in achieving
the finest micro-emulsions. The SUPER DISPAX REACTOR
combines extremely high shear rates with a fine
generator geometry to produce the ultimate in
high energy dispersing. Due to the high tip speeds,
two stages are often all that is needed to achieve
the results that are desired. The DRS is designed
with the same high quality features as the UTL
and the DR, and is especially suited for even
the toughest pharmaceutical applications. Tip
speeds exceeding 10,000 fpm can be achieved.The
DRS can be an alternative to costly high pressure
homogenizers.
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Colloid
Mills
The colloid mill MK 2000 is especially designed
for the production of colloidal solutions, or
extremely fine emulsions and suspensions. The
high tip speeds, combined with an extremely small
shear gap, produces intense friction on the material
being processed. The friction and shear that result
is commonly referred to as wet milling. The rotor
and stator are cone shaped, and have three stages
of increasingly fine serrations, or grooves. The
stator can be infinitely adjusted to obtain the
desired gap setting between the rotor and stator.
The grooves change directions in each stage for
increased turbulence. With high quality finishes
and materials, the MK tool offers an extremely
efficient milling geometry. |
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Cone
Mills
Another unique IKA Innovation, the cone mill MKO
2000 was designed to extend beyond the capabilities
of the colloid
mill. Due to it’s innovative design, it
is capable of wet milling and grinding, producing
even smaller particle sizes than a colloid mill.
The
milling gap is infinitely adjustable so that exact
amount of milling action can be obtained. |
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Powder/Liquid
Mixing
When production quantities require a continuous
process, the MHD 2000 can get the job done. Solids
and liquids are instantaneously mixed and dispersed
in one step, maintaining a dust free environment.
The MHD accurately combines the solid and liquid,
and disperses them into a homogeneous, final product.
Tanks and other auxiliary equipment can often
be eliminated, saving capital and operating expenses.
The MHD has a unique, patented design that doesn't’t
require suction to draw in the powders, which
essentially eliminates aeration. |
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Powder/Liquid
System |
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Laboratory
Scale Powder/Liquid mixing System
Continuous production requires continuous feeding.
IKA can provide a complete turnkey system, including
bulk bag unloaders and other powder or liquid
processing equipment. IKA engineers can design
a complete system and controls according to your
application requirements. Machines can be provided
form laboratory to production scale. |
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Powder
incorporation and semi-continuous process
Incorporating powders into liquids, without lumps
and without dust, is an important part of many
processes. The CMS 2000 utilizes a specially designed
rotor that creates enormous suction to draw in
solids, while it pumps the liquid at the same
time. The liquid can then be re-circulated until
all powders are incorporated. Even difficult to
wet out solids can be incorporated at high flow
rates. In some cases, solids concentrations of
up to 80% can be achieved! Additional dispersing
can be accomplished by continually re-circulating
without adding more powder. |
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CMS
Re circulation
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Powder
Liquid Mixing
The
IKA CMS 2000 provides an extremely high suction
capacity that is ideal for wetting out difficult
to mix powders. The high shear rotor and stator
provide a homogeneous, agglomerate-free product.
The high capacities of the CMS can greatly reduce
process times. The CMS can be installed in a once-through
arrangement, or in a batch (re-circulating) arrangement. |
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Master
Plant
The new, pioneer mixing concept of the Master
Plant guarantees for highest product quality and
extreme shortening of production times
The
heart of the plant is the dispersing machine DBI
2000/.. directly mounted to the vessel. The machine
has a two stage design which, contrary to usual
systems, does not force you to make compromises.
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Plant
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System
Plants
Liquids separated until they are injected into
the mixing zone: avoiding coagulation, therefore
continuous precipitation reactions are possible.
Close liquid feeding of liquids minimizes exposure
to staff and environment. Small reactor volume
high energy densities small, small cleaning expenditure
and negligible risk potential.
Available
as single machine or as complete plant with piping,
valves, dosing customized to application. |
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Dispersing
System
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Dispersing
Systems
Complete mixing and dispersing systems
are engineered and built according to the application
and operation requirements. Systems are available
for combining multiple liquid streams, solids
addition or injection of gases into liquids. The
core of every continuous system is a high performance
IKA high shear mixer.
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Vertical
Kneading
In order to reduce transportation cost and provide
greater flexibility in processes, IKA provides
a complete line of Dilution Plants. Multiple streams
can be combined and dispersed in a single pass,
and varying dilution levels can be easily accomplished
with automatic and precise control. Systems can
be customized to the requirements of the application.
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Vertical
Kneader
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Labor
Pilot
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Laboratory
Mixers
IKA offers the most versatile inline mixer for laboratory
or pilot plant work. The innovative design can be
converted to six different types of mixing devices.
A wide variety of mixing tool options add to the
flexibility of this truly unique design. Additional
accessories allow you to expand the capabilities
even further. |
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IKA
Laboratory Reactors
Our
laboratory reactors are designed and configured
for simulating and optimizing chemical reaction
processes as well as mixing, dispersing and homogenizing
processes on a small scale. Lab Reactors can be
customized to fit the applications. |
Lab
Reactor
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T50
Basic
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ULTRA
TURRAX T50 Basic
High-performance dispersing instrument.
• Volume range: 0.25-30 liters
• Wide selection of
interchangeable dispersing tools
• 700 Watts and Integrated control ensure
constant
speed, even with changes in
viscosity |
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Laboratory
Batch Mixers - ULTRA TURRAX T25 Basic
High-performance
dispersing instrument. Applications range from
homogenizing waste water samples, dispersing in
laboratory reactors, or dispersing tasks under
vacuum/pressure and sample preparation in medical
diagnostics. |
T25-T18
Basic
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UTC/KD
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High
Shear Batch Mixers - top entry
For batch mixing operations, these machines
are available in three construction series.
All machines distinguish them selves by their
simple, sturdy construction.
The UTC can be installed a closed container
or suspended in a closed container with all
stainless steel parts contacting the product.
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UTS/KT
For batch mixing operations, these machines are
available in three construction series. All machines
distinguish them selves by their simple, sturdy
construction.
The UTS can be installed a closed container or
suspended in a closed container with all stainless
steel parts contacting the product. |
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UTC/KT
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High
Shear Batch Mixers - top entry
For batch mixing operations, these machines
are available in three construction series.
All machines distinguish them selves by their
simple, sturdy construction.
The UTC/KTcan be installed a closed container
or suspended in a closed container with all
stainless steel parts contacting the product.
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High
Shear Mixer - UTE
The high shear ULTRA-TURRAX UTE batch mixer is
for bottom or side mounting to vessels. The UTE
is used primarily when trying to avoid aeration
and vortices, or when the vessel arrangement cannot
utilize a top-entering mixer. Standard machines
are suitable for vacuum or pressure application
up to 230 psig (16 bar), and temperatures from
–40 F to 320 F (-40 to 160 C). The machines
can be adapted to handle even higher pressures
and temperatures upon request.
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Jet
Mixer
IKA-ROTOTRON
Effective
jet flow agitation for low shear high speed
mixing. It can be used for high viscosity’s
and large volumes from 26 gal. up to about 8000
gal.
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SFH
150
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Mobile
stand with hydraulic hand pump
A
complete line of mixer stands is available for
all IKA batch mixers. Lifting and lowering can
be done with either a manual hydraulic pump,
or an electro-hydraulic pump for automatic operation.
The mixer stands can be floor mounted, wall
mounted or mobile. They may also be equipped
with a swivel bracket for angle adjustment of
the mixer. An optional vessel clamp is also
available. Other options are available, including
materials of construction and electrical controls.
The lifting height of the stand can be specified
according to the requirements. Stainless steel
versions with high quality surface finishes
are available for the food and pharmaceutical
industries.
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Modified
Asphalt Emulsion
IKA
manufactures High Shear Mixing and Homogenizing
Equipment for modified Bitumen and modified
polymer asphalt emulsions. The IKA Dispax Reactor
High shear Mill can be used in recirculation
or during pump-out in conjunction with vessel
for Asphalt modified or Asphalt emulsions. Additionally,
IKA offers a Dispax PMB mill that can wet-out
and homogenize the SBS or EVA polymer directly
into the bitumen or Asphalt emulsion phase without
the requirement of a pre-mix asphalt vessel.
IKA offers stand alone equipment or Asphalt
Emulsion plant or turnkey system. Equipment
is offered with Abrasion resistant tooling,
suitable for 200 degree C, up to 250 HP or larger
motor. Small pilot scale and Large Production
scale Mills and systems are offered.
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Edible Oils and
Bio-Diesel
IKA®
manufactures High Shear Mixing and Homogenizing
Equipment for the continuous pretreatment of Crude
Vegetable Oil and Animal Fats. During the physical
refinery process, the IKA Mixer facilitates the
removal of impurities e.g. proteins, gums, free
fatty acids, oxidation compounds, and color bodies
which will result in improved yield rates and improved
quality within the production process of Edible
Oils and biodiesel. |
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Commercial and Municipal Sludge Maceration
The true three stage Dispax Reactor manufactured by IKA® provides high shear maceration of commercial, industrial and municipal waste for anaerobic digestion. Ultra fine maceration reduces waste particle sizes, increasing surface area and exposure to bacteria. Benefits include maximizing digester capacity, better dewatering and increases methane gas volume yields. |
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Kits
to handle batch or inline operation 
